Fakir Knitwears Ltd.

The knitting section is equipped with top of the-line machinery, Fukuhara of japan, mayer and cie of Germany, and jung-long of Taiwan. The machines are equipped with special attachments to produce Lycra fabrics. A well-integrated system of stringer quality measures checks all fabrics meticulously to eliminate contamination and other faults. We always believe that yarn is the core material for knitwear therefore we use best quality yarn from world renowned spinning mills. Our knitting section is well furnished with most modern equipment which is mentioned bellow:-

Other Machine in Knitting Section:

The company’s ultra modern process house comprises the latest equipment and machinery in the world. Latest soft flow dyeing machines from SCLAVOS (Greece), FONGS (Hongkong), PMM (Turkey), ACME (Taiwan). Machines can dye polyester under high temperature and pressure conditions. Producing dyed fabric without any pilling due to low liquid pressure and double nozzle system, without putting ant stress on the fabric.

Sample:

Production:

Total Dyeing Capacity : 50 Tons/Day.

Laboratory is an independent department. It plays a critical role in every production phase especially in dyeing and knitting section to maintain the quality standard. Fakir Knitwears Ltd have four laboratories as international quality products are always ensured. Production lab is to ensure adequate production. Quality lab to ensure the best quality, Dyeing Lab and the other one is Yarn testing lab. The main objective in knit lab is as follows:

1. To calculate the recipe for sample dyeing.
2. To compare dyed sample with swatch by light Box or spectro flash.
3. To calculate revise recipe for sample dyeing.
4. Finally approved Lab Dip.

In Knitting Lab there are 3 Yarn Count Test Machine for Twisting, Measurement and for counting and it is branded by SLD ATLAS origin Taiwan.

CAD Section:
First stage in the production line is the pattern making section. Our CAD division uses two software:

1. Lectra Software.
2. Euro CAD software.

Cutting Section:
The second stage in line is the cutting section. In this section, materials are cut in the pattern determined and designed in the previous section.

• We have automated system for cutting the pattern.
• We have TAKATORY and LECTRA auto cutter machine.
• We have 4 auto cutter machines.
• Each machine has 40,000 PCS/ Day cutting capacity.
• Our cutting division has 4 units.
• Cutting Capacity in Cutting division is 3,00000 pcs/day.

Sewing Section:
The next stage is the sewing section. It has two steps. The 1st step being the sewing part uses various types of sewing machinery, while in the 2nd step, uses button hole & button attaching machinery to complete the making operation. Dynamic Industrial Engineering team is continuously developing the different methods to get the maximum productivity and efficiency from the sewing lines. Our Sewing machines are equipped with auto trimmers, Lock stitch Button stitch, Chain stitch machines and Auto Button Hole Machines.

We’ve well equipped training center which continuously producing the multi skill sewing operators which helps the production lines to face the challenges of any styles. All sewing lines are under constant and continuous inspection by quality monitoring team to generate the perfection. To ensure the in time delivery & capacity planning we’re using world renowned production planning software named ”FASTREACT”.

Sewing Machines: 3050 no’s (Pegasus, Juki & Brother from JAPAN).
Sewing lines: 115 lines.
Capacity: 3,00000 pcs /day.

Finishing Section:
At this stage products goes through various stages like removal of loose thread, folding etc & hanged with hanger & poly bag. Garments finishing section is equipped with steam press with vacuum table. The other finishing machineries are needle detector, thread blowing, strain removing, carton box striping etc.

Printing Unit:
Printing unit is well equipped with necessary equipments including Auto Print Machine. We are capable to print various types including flock, dis­ charge, emboss, and sugar print, all types of stone and studs heat transfer and many special types of printing. We can print 100000 pcs/day.

Embroidery Unit:
Fakir Knitwears Ltd. Has sophisticated computerized embroidery unit with sequins, beading & roof embroidery. The embroidery unit is capable of 80 million stitches per day.

Embroidery Machineries:

We have included best efficient garment washing plant that has a capacity of 45000 pcs garment (Normal Wash) & Pigment washing 25,000 pcs garments per day.